Integrated Technologies, Inc.

Industrial Process Solutions. Engineered and Delivered.
  • About
    • Leadership
    • Customers
  • Services
    • Consulting Solutions
      • Feasibility Studies
      • Process Improvement Audits
      • Energy Assessments
      • Sustainable Manufacturing Solutions
    • Project Management
      • Project Planning
      • Engineering Management
      • Procurement Support
      • Services During Construction
      • Start-up, Commissioning, and Training
    • Engineering and Design
      • Conceptual Process Engineering and Design
      • Preliminary or Basic Engineering
      • Detailed Engineering and Design
      • Cost Estimating
    • Design-Build
      • Surface Finishing Process Lines and Plants
      • Pre-Engineered Systems
      • Wastewater Treatment Systems
      • Water Treatment Systems
      • Ventilation Systems
      • Wastewater Recycling, Process Solution Purification, and Dragout Recovery Systems
  • Project Experience
  • Insights
  • Contact

Engineering and Design

Client: Corpus Christi Army Depot
Contractor: Siemens Government Technologies
Year: 2020
Status: Active
Location: Corpus Christi, TX
Industry: Aerospace & Defense
Description: Providing Engineering & Design services in support of an Investment Grade Audit (IGA) at CCAD B340 Plating Shop. Deliverables include development of a design basis and conceptual design to assist the development of turnkey solutions for the overhaul/refurbishment of an Advanced Metal Finishing Facility.
Keywords: Investment Grade Audit, Design Basis, Conceptual Design, Energy Savings Performance Contracts

Client: Collins Aerospace, Goodrich Aerospace Canada
Contractor: N/A
Year: 2019-2020
Status: Complete
Location: Oakville, ON Canada
Industry: Aerospace & Defense
Description: Provided Engineering & Design Services in support of the GAC Landing Gear, Oakville Plant Surface Finishing Modernization Project. ITI developed the design basis through preliminary design of primary wet processes (Plating), supporting wet processes (Pre‐Cleaning, Pre‐Plate,
Post Plate, and Stripping), auxiliary process equipment, wet process ventilation system, and a new process water treatment system.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Engineering & Design, Preliminary Engineering and Design, Cost Estimating Support

Client: Pearl Harbor Naval Shipyard
Contractor: Siemens Government Technologies
Year: 2019-2020
Status: Complete
Location: Pearl Harbor, HI
Industry: Aerospace & Defense
Description: Provided an initial assessment and engineering support for the purposes of developing a 15% Design Solution to Improve the grit recovery and grit recycling systems in Building 1704 and the Portable systems supporting dry dock operations. ITI also supported SGT Business Development efforts by performing an initial evaluation of the operations throughout PHNSY to develop a list of potential improvement projects which warrant additional investigation.
Keywords: Process Assessment, Process Optimization, Energy Use Reduction, Cost Estimating, Energy Savings Performance Contracts

Client: Corpus Christi Army Depot
Contractor: Siemens Government Technologies
Year: 2019
Status: Complete
Location: Corpus Christi, TX
Industry: Aerospace & Defense
Description: Supported a Preliminary Assessment at the Corpus Christi Army Depot (CCAD) through an on-site survey and initial evaluation of the operations throughout CCAD focused on potential improvements which warrant additional investigation as part of the Feasibility Study.  Areas evaluated include the Building 340 Plating Shop and other manufacturing buildings. CCAD is a military depot maintenance facility that provides repair and overhaul services for Army Aviation equipment such as helicopters, engines and other aviation equipment components. CCAD is the world’s largest rotary wing repair facility and has approximately 2.5M square feet of production space to perform their mission.
Keywords: Process Assessment, Flow Assessment, Energy Use Reduction, Cost Estimating, Energy Savings Performance Contracts

Client: Parker Hannifin Corporation
Contractor: N/A
Year: 2019
Status: Complete
Location: North Haven, CT
Industry: Aerospace & Defense
Description: Provided Parker Hannifin with a Conceptual Design of a new Plating Shop for its facility in North Haven, CT. This Conceptual Design incorporated new standards and methods to improve the overall safety, reliability, and quality of the Plating Shop. Following this design phase, Parker intends to work with a supplier to procure, install, and commission the new Plating Shop equipment.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating

Client: Joint Systems Manufacturing Center (JSMC) – Lima
Contractor: Siemens Government Technologies
Year: 2018-2019
Status: Complete
Location: Lima, OH
Industry: Aerospace & Defense
Description: Provided Engineering & Design services in support of an Investment Grade Audit (IGA) at JSMC-Lima. Support included the development of the Design Basis, Conceptual Design, and Definitive Capital and Operating Cost Estimates for multiple industrial paint and surface preparation systems.
Keywords:  Paint and Surface Preparation Process Assessment, Process Optimization, Industrial Ventilation Optimization, Energy Use Reduction, Cost Estimating, Energy Savings Performance Contracts

Client: Tinker Air Force Base
Contractor: Honeywell Building Solutions
Year: 2016-2020
Status: Complete
Location: Oklahoma City, OK
Industry: Aerospace & Defense
Description: Provided Engineering support services for the preliminary screening investment grade audits of Process Energy Conservation Measure (ECM) Projects to determine final ECM projects at Tinker AFB. Project screening included plating shop renovation, part washer upgrades, cleaning and strip line upgrades, phosphoric anodizing line upgrades, paint and thermal spray booth upgrades, steam decentralization, and wastewater treatment system upgrades.
Keywords: Investment Grade Audits, Project Management, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating, Energy Use Reduction, Energy Savings Performance Contracts

Client: The Nuclear Waste Management Organization (NWMO) of Canada
Contractor: N/A
Year: 2015-2019
Status: Complete
Location: Toronto, ON Canada
Industry: Government
Description: The Nuclear Waste Management Organization (NWMO) of Canada is developing a system to store used nuclear fuel in specially prepared containers in an underground Deep Geological Repository (DGR). The DGR facility is expected to be operational by 2035. ITI prepared a design for a pilot facility to test the scaling up of a reference process that was developed by NWMO to electrodeposit a high quality, defect-free copper coating onto the exterior surfaces of the carbon steel used fuel containers.
Keywords: Project Management, Engineering Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Performance Specifications

Client: JABIL
Contractor: N/A
Year: 2015
Status: Complete
Location: Auburn Hills, MI
Industry: Aerospace & Defense
Description: Reviewed production parts (UTC Aerospace) to determine surface finishing process requirements for a new manufacturing plant to be developed in Indonesia. Completed a review of approximately 500 drawings of production parts to determine special process requirements (plating, anodizing, passivation, chem-film, shot peening, painting, and other surface finishing and treatment operations). Reviewed reference specifications, estimated production requirements, established process work envelopes, and equipment sizing. ITI developed conceptual process layouts for the various process line requirements, an overall space plan, and capital cost estimates.
Keywords: Project Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating

Client: Tinker Air Force Base
Contractor: The Ross Group
Year: 2015
Status: Complete
Location: Oklahoma City, OK
Industry: Aerospace & Defense
Description: Conducted a quality assurance (QA) review of the 100% design packages for “Tinker AFB Clean & Strip Line project” prepared by the Walgren Company for the installation of the subject process equipment and by Professional Engineering Consultants (PEC) for construction of the subject infrastructure. ITI’s QA review focused on identifying inconsistencies and deficiencies in these two design packages that could adversely impact the implementation of this renovation project. Provided additional support to The Ross Group to commission the Tinker AFB Clean & Strip Line, which included review of Walgren’s commission specifications, the constructed facility, compliance with specifications, corrective actions, and functional and process commissioning support.
Keywords: Design Review, Functional Commissioning, Process Commissioning

Client: Rock Island Arsenal – Joint Manufacturing Technology Center
Contractor: Honeywell Building Solutions
Year: 2014
Status: Complete
Location: Rock Island Arsenal
Industry: Aerospace & Defense
Description: Developed “Basis of Design”, 30%, 60%, 90%, and 100% design packages for a $60M multi-phase renovation and modernization of the JMTC Building 212 Surface Finishing Plant contracted under an Energy Savings Performance Contract. The project encompasses more than 30 surface finishing processes, eight automated wet process lines, and a semi-automated wet process spray booth.
Keywords: Project Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Cost Estimating, Procurement Support, Energy Use Reduction, Energy Savings Performance Contracts

Client: Letterkenny Army Depot
Contractor: Honeywell Building Solutions
Year: 2014
Status: Complete
Location: Letterkenny Army Depot
Industry: Aerospace & Defense
Description: Provided Engineering and Procurement support for the design basis development and preparation of technical bid packages for Process Energy Conservation Measure (ECM) Projects, including an automated phosphate/chem film/paint stripping line, abrasive blasting, powder coating, cleaning, and wastewater treatment systems.
Keywords: Project Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating, Procurement Support, Energy Use Reduction, Energy Savings Performance Contracts

Client: Letterkenny Army Depot
Contractor: Honeywell Building Solutions
Year: 2014
Status: Complete
Location: Letterkenny Army Depot
Industry: Aerospace & Defense
Description: Provided Engineering support services for the preliminary screening investment grade audits of Process Energy Conservation Measure (ECM) Projects to determine final ECM projects at Letterkenny Army Depot. Project screening included an automated phosphate/chem film/paint stripping line, abrasive blasting, powder coating, cleaning, and wastewater treatment systems.
Keywords: Project Management, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating, Energy Use Reduction, Energy Savings Performance Contracts

Client: NORDAM Group
Contractor: N/A
Year: 2014
Status: Complete
Location: Tulsa, OK
Industry: Aerospace & Defense
Description: Provided process water & wastewater treatment plant design services, including process modeling, waste stream characterization, Basis of Design document and Conceptual Design.
Keywords: Design Basis Development, Process Modeling & Mapping, Conceptual Process Engineering & Design,

Client: Siam Sanitary Fitting Co., Ltd.
Contractor: Integrated Solutions S.E.A (ISSEA)
Year: 2014
Status: Complete
Location: Bangkok, Thailand
Industry: General Manufacturing
Description: Provided overall project management, engineering, and construction management support services for a design-build project to construct a new Automatic Chromium Plating Line and Water & Wastewater Treatment System for Siam Sanitary Fitting Co., Ltd.
Keywords: Project Management, Engineering Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Services During Construction, On-site Construction Management, Functional Commissioning, Process Commissioning, Training

Client: NORDAM Group
Contractor: N/A
Year: 2013
Status: Complete
Location: Tulsa, OK
Industry: Aerospace & Defense
Description: Provided surface finishing design and project support services for a new automated Phosphoric Acid Anodizing and FPL Etch process line for the Interiors & Structure Division. ITI developed a Basis of Design, Conceptual Design, 60%, 90%, and 100% design packages, and a Technical Specification package for procurement.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Cost Estimating, Procurement Support, Energy Use Reduction

Client: Blount International, Inc.
Contractor: N/A
Year: 2013
Status: Complete
Location: Portland, OR
Industry: General Manufacturing
Description: Provided chrome plating process engineering services for construction of a new chromium plating facility in Fuzhou, China. This included an engineering study benchmarking operations in Portland, Fuzhou, and Brazil, in order to identify best practices to be incorporated in the design of a new zero-discharge process line in Fuzhou.
Keywords: Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Cost Estimating, Procurement Support

Client: Hawker Pacific
Contractor: N/A
Year: 2013
Status: Complete
Location: Sun Valley, CA
Industry: Aerospace & Defense
Description: Developed a conceptual design for the phased renovation of Hawker Pacific’s plating shop. In addition, ITI developed a technical performance specification to support procurement of the design and build of Hawker Pacific’s planned plating shop upgrade project.
Keywords: Design Basis Development, Performance Specifications, Cost Estimating

Client: Thai Synergy Works Co., Ltd.
Contractor: Integrated Solutions S.E.A (ISSEA)
Year: 2012
Status: Complete
Location: Bangkok, Thailand
Industry: General Manufacturing
Description: Provided overall project management, engineering, and construction management support services for a design-build project to construct an Automatic Alkaline Zinc Plating Line for Thai Synergy Works Co., Ltd.
Keywords: Project Management, Engineering Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Services During Construction, On-site Construction Management, Functional Commissioning, Process Commissioning, Training

Client: Blount International, Inc.
Contractor: N/A
Year: 2012
Status: Complete
Location: Portland, OR
Industry: General Manufacturing
Description: Provided engineering support for evaluation of rinse water and drying improvements of Blount’s Oregon Chain Portland, OR facility.
Keywords: Design Basis Development, Conceptual Process Engineering & Design

Client: Centra Precision (PCC Aerospace)
Contractor: N/A
Year: 2011
Status: Complete
Location: Cambridge, ON Canada
Industry: Aerospace & Defense
Description: Developed a master plan for construction of an automated surface finishing plant that included Centra customer specification review, part review and classification by process and part size, basis of design development, conceptual, preliminary, and final design. The project included an automated Type I and IC Anodizing (BAC 5632 and 5019 or equivalent) process line integrated with a power and free conveyor system feeding manual paint processes. Other processes involved stainless steel passivation (BAC 5625 or equivalent), Ti etch (BAC 5753 or equivalent), and FPI (BAC 5423 and BSS7698 or equivalent) systems.
Keywords: Project Management, Engineering Management, Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design

Client: Blount International, Inc.
Contractor: N/A
Year: 2011
Status: Complete
Location: Portland, OR
Industry: General Manufacturing
Description: Provided engineering support for evaluation of evaporative recovery of chrome plating wastewater. ITI also evaluated evaporation equipment for wastewater treatment and concentration at Blount’s Carlton Co. Milwaukee, OR facility.
Keywords: Design Basis Development, Conceptual Process Engineering & Design

Client: Lockheed Martin Space Systems
Contractor: N/A
Year: 2008
Status: Complete
Location: Denver, CO
Industry: Aerospace & Defense
Description: Provided a design and specification for new process heat exchanger procurement for anodizing Type II and III operations.
Keywords: Design Basis Development, Conceptual Process Engineering & Design

Client: Goodrich Sensors and Integrated Systems (UTC Aerospace)
Contractor: N/A
Year: 2008
Status: Complete
Location: Vergennes, VT
Industry: Aerospace & Defense
Description: Provide engineering services to re-commission and improve process ventilation in the Tank Unit Area.
Keywords: Opportunity Assessment, Process Improvement, Design Basis Development, Conceptual Process Engineering & Design, Functional Commissioning

Client: Southwest United Industries (PCC Aerospace)
Contractor: N/A
Year: 2007
Status: Complete
Location: Tulsa, OK
Industry: Aerospace & Defense
Description: Provided process modeling, engineering, design, and capital & operating cost estimates for the construction of a new Type I, II, & III anodizing and chem film process line. The process design included state-of-the-art, fully-automated, lean process systems for surface finishing of various aerospace components. ITI also evaluated the integration of the new process line with painting process systems and developed a conceptual design and master plan for future implementation.
Keywords: Master Project Planning, Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Cost Estimating

Client: Okuno-Auromex Company (Thailand) Ltd. (OACL)
Contractor: N/A
Year: 2007
Status: Complete
Location: Bangkok, Thailand
Industry: General Manufacturing
Description: Developed a conceptual and detailed design of a new surface finishing pilot plant to support OACL R&D, process validation, and customer support.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Sritong Electro Chemicals
Contractor: Okuno-Auromex Company (Thailand) Ltd.
Year: 2007
Status: Complete
Location: Bangkok, Thailand
Industry: General Manufacturing
Description: Developed a conceptual design for a new, automated, decorative anodizing facility with OACL. The project included manual chemical polishing, automatic sulfuric anodizing, automatic and manual dyeing to 28 different colors, and automatic sealing and rack stripping.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Confidential Tier One Aerospace Components Manufacturer
Contractor: N/A
Year: 2007
Status: Complete
Location: Wichita, KS
Industry: Aerospace & Defense
Description: Prepared metal finishing design concepts and evaluations for a proposed new state-of-the-art manufacturing plant in Mexico, including two metal finishing lines processing aluminum, magnesium, steel, and stainless steel parts integrated with a power and free conveyor system feeding manual spray and cur booths.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Robins Air Force Base
Contractor: KZF Design Inc.
Year: 2006 – 2007
Status: Complete
Location: Warner Robins, GA
Industry: Aerospace & Defense
Description: Provided process design services for a new Advanced Metal Finishing Facility for Robins Air Force Base. The process design included state-of-the-art, fully-automated, lean process systems for surface finishing related to the overhaul and repair of C-5, C-130, C-17, and F15 aircraft body and structure components, propeller components, and potential future workload.
Keywords: Project Management, Engineering Management, Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Procurement Support

Client: CP Tech (Praxair)
Contractor: N/A
Year: 2006 – 2007
Status: Complete
Location: Montreal, QC Canada
Industry: Aerospace & Defense
Description: Provided process design services to construct a new, right-sized, aluminum finishing line and a new, automated chromium, cadmium, and titanium-cadmium plating line.
Keywords: Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design

Client: CP Tech (Praxair)
Contractor: N/A
Year: 2006 – 2007
Status: Complete
Location: Montreal, QC Canada
Industry: Aerospace & Defense
Description: Provided process design services to support construction of a new paint line. The scope of work included value stream mapping to visualize current work and material flow, identify bottlenecks, and plan for substantial improvements in future work and material flow.
Keywords: Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design

Client: CP Tech (Praxair)
Contractor: N/A
Year: 2006 – 2007
Status: Complete
Location: Montreal, QC Canada
Industry: Aerospace & Defense
Description: Provided process design services to support construction of a new wastewater treatment system. The scope of work was preceded by a project to model wet processes and plan up-the-pipe waste reduction improvements to reduce the mass and hydraulic loading on the new wastewater treatment system.
Keywords: Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design

Client: Heroux Devtek
Contractor: N/A
Year: 2006
Status: Complete
Location: Longueil, QC Canada
Industry: Aerospace & Defense
Description: Developed a basis of design, conceptual design, and performance specification for the multiphase renovation of the surface finishing operations at Heroux Devtek’s landing gear manufacturing and overhaul & repair plant in Longueil, QC Canada. The engineering work scope included customer process specification review, review and characterization of current and future component production requirements, process modeling, automation planning, equipment sizing, selection of materials of construction, and development of P&IDs and equipment schedules. The design work scope was focused on development of alternative process layouts and elevation plans to iteratively evaluate conflicts between designing to optimize construction logistics and cost and designing to optimize for future work flow and the flexibility to add or change processes as required to meet future market demands. ITI worked with Heroux Devtek to prepare an RFQ for the final design and build of the new surface finishing plant, review bids, and select the contractor for the project.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support

Client: Goodrich Aerospace, AIP
Contractor: CH2M Hill
Year: 2002 – 2003
Status: Complete
Location: Colorado Springs, CO
Industry: Aerospace & Defense
Description: Consulted with CH2M Hill in the conceptual design, specification, vendor selection, and services during construction, including design review, for a new surface finishing facility.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support

Client: Tobyhanna Army Depot
Contractor: Burns & McDonnell
Year: 2002
Status: Complete
Location: Tobyhanna, PA
Industry: Aerospace & Defense
Description: Consulted in the preliminary and detailed design of a new, advanced metal finishing facility for Tobyhanna Army Depot’s industrial operations facility.
Keywords: Process Planning & Development, Plato’s Process Planner, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Procurement Support

Client: IMI Cornelius
Contractor: CH2M Hill
Year: 2001
Status: Complete
Location: San Antonio, TX
Industry: General Manufacturing
Description; Consulted in the conceptual and detailed design and relocation of surface finishing operations from San Antonio, TX to Reynosa, Mexico.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support

Client: Hagar Hinge
Contractor: CH2M Hill
Year: 2000
Status: Complete
Location: Montgomery, AL
Industry: General Manufacturing
Description: Developed an integrated pollution prevention and control plan with CH2M Hill, which included recommendations for process improvements that significantly reduced the mass and hydraulic load on wastewater treatment operations. The project included conceptual design of a new wastewater treatment plant and development of a budget for capital improvements.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Universal Metal Finishers
Contractor: CH2M Hill
Year: 1999
Status: Complete
Location: Chicago, IL
Industry: General Manufacturing
Description: Developed a conceptual design with CH2M Hill for a new, fully-automated, 50,000 sq. ft. anodizing facility.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Imagineering Enterprises
Contractor: CH2M Hill
Year: 1999
Status: Complete
Location: South Bend, IN
Industry: General Manufacturing
Description: Developed a conceptual design with CH2M Hill for a new, state-of-the-art surface finishing facility. Processes include electroless nickel, phosphating, and passivation.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Praxair-Treffers Precision
Contractor: CH2M Hill
Year: 1999
Status: Complete
Location: Phoenix, AZ
Industry: Aerospace & Defense
Description: Developed a conceptual design with CH2M Hill for a new, fully-automated surface finishing facility. Processes include Type I, II, and III anodizing.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Goodrich Aerostructures Group
Contractor: CH2M Hill
Year: 1997 – 2001
Status: Complete
Location: Chula Vista, CA
Industry: Aerospace & Defense
Description: Consulted with CH2M Hill in the conceptual design and implementation of surface finishing, water, and wastewater improvements.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Blount, Oregon Chain Division
Contractor: CH2M Hill
Year: 1997 – 2001
Status: Complete
Location: Portland, OR
Industry: General Manufacturing
Description: Developed a conceptual design and cost estimate with CH2M Hill for a new surface finishing facility.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating

Client: GE Aircraft Engines
Contractor: CH2M Hill
Year: 1997 – 2001
Status: Complete
Location: Lynn, MA
Industry: Aerospace & Defense
Description: Developed a conceptual design for an improved wastewater control system for vibratory finishing waste streams.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Pratt & Whitney Aircraft
Contractor: Neil & Gunter
Year: 1997
Status: Complete
Location: North Berwick, ME
Industry: Aerospace & Defense
Description: Consulted as senior process engineer in the preliminary and detailed design phases of a new metal finishing facility as part of the northeast corner renovation project.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Procurement Support

Client: New York Air Brake
Contractor: N/A
Year: 1997
Status: Complete
Location: Watertown, NY
Industry: General Manufacturing
Description: Consulted in the development of a phased renovation and expansion plan for surface finishing operations. Processes included chromating, anodizing, phosphating, passivation, and impregnation.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: EG&G Pressure Science
Contractor: N/A
Year: 1996 – 1997
Status: Complete
Location: Baltimore, MD
Industry: Aerospace & Defense
Description: Consulted in the development of a multi-phase renovation plan of surface finishing operations, including electropolishing and nickel, silver, gold, lead, tin, and indium electroplating.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support

Client: Teradyne
Contractor: Roy F Weston
Year: 1996
Status: Complete
Location: Nashua, NH
Industry: Electronics
Description: Provided process engineering support in the development of pollution prevention and control options for wet processes to support the expansion of multilayer printed wiring board manufacturing.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Colt Manufacturing Company
Contractor: N/A
Year: 1995
Status: Complete
Location: West Hartford, CT
Industry: Aerospace & Defense
Description: Consulted as principal process engineer in the conceptual design of a new, advanced metal finishing facility.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications

Client: Textron-Lycoming (Allied Signal)
Contractor: Barnard, Johnson, Francis & Wild
Year: 1994 – 1995
Status: Complete
Location: Stratford, CT
Industry: Aerospace & Defense
Description: Consulted as principal process engineer on two projects in the conceptual and detailed design of a new advanced metal finishing facility for turbine engines.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design,

Client: General Dynamics
Contractor: N/A
Year: 1994
Status: Complete
Location: Burlington, VT
Industry: Aerospace & Defense
Description: Developed a conceptual design for a near-zero discharge, wastewater recycle system based upon reverse osmosis and ion exchange. Developed preliminary specifications to assemble budgetary level capital costs.
Keywords: Design Basis Development, Conceptual Process Engineering & Design, Cost Estimating, Approaching Zero Discharge

Client: Concurrent Technologies Corporation
Contractor: N/A
Year: 1993
Status: Complete
Location: Washington, DC
Industry: Aerospace & Defense
Description: Consulted with the National Defense Center for Environmental Excellence in the conceptual and preliminary design and procurement of process and environmental systems for a zero-discharge (effluent) surface finishing demonstration factory, which included mobile (point-source) and central pollution prevention and control technologies.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support

Client: Pratt & Whitney Aircraft
Contractor: N/A
Year: 1992 – 1994
Status: Complete
Location: North Haven, CT
Industry: Aerospace & Defense
Description: Provided process and environmental engineering services during conversion of this facility to product-centered manufacturing cells. Provided concurrent engineering and construction management during a fast-track project to relocate aqueous cleaning, nondestructive testing, and vibratory finishing processes.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Lean Surface Finishing

Client: BF Goodrich Aerospace
Contractor: N/A
Year: 1992
Status: Complete
Location: Vergennes, VT
Industry: Aerospace & Defense
Description: Consulted in the conceptual and preliminary design of a new metal finishing facility, which included wastewater treatment, crystallization of caustic etch solutions, and evaporative recovery of chromic anodizing, caustic etch, and nickel electroforming dragout.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support, Sustainable Manufacturing Consulting, Toxic Use and Toxic Waste Reduction, Pollution Prevention, Material Utilization, Approaching Zero Discharge

Client: Lockheed Advanced Development
Contractor: Pollution Prevention International
Year: 1991
Status: Complete
Location: Burbank, CA
Industry: Aerospace & Defense
Description: Consulted in the conceptual and detailed design of a zero discharge wastewater treatment system
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Approaching Zero Discharge

Client: Pratt & Whitney Aircraft
Contractor: N/A
Year: 1990 – 1994
Status: Complete
Location: North Haven, CT
Industry: Aerospace & Defense
Description: Assisted on a multiyear, plant-wide basis in the areas of pollution prevention and control and surface finishing process engineering through program development, conceptual and detailed engineering, construction management, process start-up, and operator training.
Keywords: Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications, Procurement Support, Services During Construction, On-site Construction Management, Functional Commissioning, Process Commissioning, Training

Client: National Chromium
Contractor: N/A
Year: 1990
Status: Complete
Location: Putnam, CT
Industry: General Manufacturing
Description: Consulted in the conceptual design of wastewater recovery and contaminant control systems for two hexavalent chrome plating lines and one nickel/trivalent chrome plating line.

Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: McClellan Air Force Base
Contractor: CH2M Hill
Year: 1989 – 1990
Status: Complete
Location: McClellan Park, CA
Industry: Aerospace & Defense
Description: Consulted as a principal process engineer in the conceptual engineering and development of a complete metal finishing facility renovation plan.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Preliminary Detailed Engineering, Detailed Engineering & Design, Performance Specifications

Client: Birken Manufacturing
Contractor: Environmental Health and Safety Services of N.E.
Year: 1988
Status: Complete
Location: Bloomfield, CT
Industry: Aerospace & Defense
Description: Provided design services to Environmental Health and Safety Services of N.E. to simultaneously decommission an existing, and design a new, plating department, including: chrome, woods nickel strike and sulfamate nickel, cadmium cyanide, and silver cyanide plating; chromic and hardcoat anodizing, titanium cleaning, and chromating.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Performance Specifications, Procurement Support, Services During Construction, On-site Construction Management, Functional Commissioning, Process Commissioning, Training

Client: The Torrington Company
Contractor: N/A
Year: 1989
Status: Complete
Location: Torrington, CT
Industry: General Manufacturing
Description: Developed conceptual designs for recovery systems for black oxide, cadmium cyanide, copper cyanide, and chromium plating, as well as cyanide-based stripping of copper.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design

Client: Precision Photo Fabrications, Inc.
Contractor: N/A
Year: 1987 – 1989
Status: Complete
Location: Buffalo, NY
Industry: General Manufacturing
Description: Designed wastewater management systems and overall compliance program. Responsibilities ranged from design through implementation of wastewater collection, treatment, and recovery systems.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Environmental, Health, & Safety Services

Client: Pratt & Whitney Aircraft
Contractor: N/A
Year: 1994
Status: Complete
Location: North Berwick, ME
Industry: Aerospace & Defense
Description: Provided conceptual engineering of a countercurrent acid cleaning process and recovery of 200,000 pounds of nitric acid per year.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design, Sustainable Manufacturing Consulting, Toxic Use and Toxic Waste Reduction, Pollution Prevention, Material Utilization

Client: Molex
Contractor: Burns & McDonnell
Year: 1995
Status: Complete
Location: Little Rock, AR
Industry: Aerospace & Defense
Description: Consulted as principal process engineer in the preliminary design of a centralized process control system for multiple plating tanks within a multiple reel-to-reel plating line at Molex.
Keywords: Process Planning & Development, Design Basis Development, Conceptual Process Engineering & Design









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The Process Piping Best Practices Series: Layout and Design

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The Process Piping Best Practices Series: Material Selection

The Cost Estimating Series: Early Project Scoping Considerations

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